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Mechstar
Fluidized bed dryer is the ideal process equipment for Granule drying,
Tempering and cooling of extremely problematic products, i.e.granule,
crystalline, powdery and fibrous substance
Mechstar Fluidized bed dryer is the only
excellent dryer unit with a fluid dynamically produced more ideal
fluidzed bed, which means significantly improved energy efficiency
and increased product quality.
The final dry product discharges by overflow and underflow way automatically
through outlet chute, and it can produce high efficiency product
due to optimum heating and cooling capabilities.
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Ultra High
Efficiency Granule Dryer
Mechstar Fluidized bed dryer is the ideal
process equipment for Granule drying, Tempering and cooling of extremely
problematic products, i.e.granule, crystalline, powdery and fibrous
substance
Mechstar Fluidized bed dryer is the only
excellent dryer unit with a fluid dynamically produced more ideal
fluidzed bed, which means significantly improved energy efficiency
and increased product quality.
The final dry product discharges by overflow and underflow way automatically
through outlet chute, and it can produce high efficiency product
due to optimum heating and cooling capabilities.
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DRYING / COOLING
These are the most frequent applications
of fluid beds.
Different process systems are applied depending upon product, volatiles,
operational safety and environmental requirements.
Featuring atmospheric air in a once through system where water is
to be removed. Normally a push-pull system is used to balance the
fluid bed. Depending upon the product and available heat source,
direct or indirect heating may be applied. The exhaust air is cleaned
by e.g. bag filter, cyclone with or without wet scrubber.
Incases where products pase a dust explosion risk, open cycle systems
feature pressure shock resistant components or alternatively semiclosed
cycle, selfinertizing layouts can be considered.
SPECIFICATION
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MATERIAL
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AGRO-GRANULE
MEDICINE
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PHARM
MEDICINE
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FEED
STUFF
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GRANULE
SUGAR
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SEASONING
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CAPACITY kg/h
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2,000
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150
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1,000
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1,600
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4,000
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Water rate befor
dry %(W.B)
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20
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34
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35
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3
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10.5
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Water rate after
dry %(W.B)
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1.0
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0.2
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7
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0.02
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0.8
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Temperatue befor
cooling °C
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75
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70
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-
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45
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52
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Temperatue after
cooling °C
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47
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45
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-
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20-30
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30
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R/M Particle shape
m/m
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0.8~1.0
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1.5~4.0L
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1.5~2
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0.8~3L
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20-60mesh
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Density
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0.8-0.9
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0.45
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0.7
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0.45-0.5
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0.6
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Entrance Temp°C
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100-150
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80
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120
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50-90
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80-100
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Techinical Data Subject to change without notice.
fluid bed by spraying a liquid into
the fluidized layer particles.
Particulate solids ideal for fluid bed processing may be formed
in an independent process step such as granulation crystallization,
coagulation, or polymerization, followed by machanical dewatering.
Particles and Granules may also be formed by spray drying and
granulator
In other cases dry or wet solid particles may have to undergo
a degree of agglomeration or granulation prior to entering the
fluid bed.
Rewet agglomeration and granulation
system
In the rewet agglomeration, granulation system, a fine
power is conveyed to an agglomeration chamber where the power is dispersed
in air and contacted with a spray of liquid. Most, porous agglomerates
are formed and subsequently dried under lenient fluidization conaitions
in a Vibro-Fluidizer. After colling, the power is discharged, classified,
and fines recycled for further agglomeration together with fines from
the exhaust air dust collector. Rewet agglomeration systems are typically
used for food products like coffee, cocoa-sugar, where instant properties
and coarse particles are required.
Survey of agglomeration and granulation process using fluid bed
technology
The most effective Field of application
- Agro-chemicals
- Cosmetic
- Pharmaceutical
- Feed stuff
- Fertilizer
- Chemicals
- Resin
- Amino acid
- Polymer
- Flour
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Corn starch

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